Transforming alum sludge into value-added products for various reuse

Overview & Synopsis

The production of drinking water always accompanied by the generation of water treatment residues (WTRs). Alum sludge is one of the WTRs, it is an easily, locally and largely available by-product worldwide. This work focuses on the identification of different ways to valorize the alum sludge for environmentally friendly reuse. Two alum sludges collected from France and Ireland have been reused in various fields as a function of their characteristics. Firstly, alum sludge was used as a partial replacement for clay in brick making, by incorporating different percentages of alum sludge and calcined at different temperatures (range from 800 to 1200 °C). The resultant bricks were tested for compression, Loss on Ignition, water absorption, appearance, etc. Results show that alum sludge-clay bricks have met the “European and Irish Standards” and demonstrated the huge industrial application potential for alum sludge in Irish clay brick manufacturing. Glyphosate is an active ingredient in pesticide which is massive employed in agriculture. Alum sludge and Irish peat were compared for glyphosate removal in pot tests, results show that alum sludge present significant glyphosate removal capacity (>99 %) and could reduce the level of Chemical Oxygen Demand (COD). It provided a scientific clue for sorbents selection when considering the agricultural wastewater treatment in Ireland and to maximize their value in practice. The co-conditioning and dewatering of sewerage sludge with liquid alum sludge was also investigated in Jar-test based on the case analysis of a water industry in France. Results show that the optimal sludge mix ratio is 1:1, the use of the alum sludge has been shown to beneficially enhance the dewaterability of the resultant mixed sludge, and highlighting a huge polymer saving (14 times less than the current technologies) and provided a sustainable and technical sludge disposal route for the local water industry. The use of alum sludge as a sorbent for gas purification was studied by H2S adsorption experiments in a fixed-bed reactor with various operating parameters. The experimental breakthrough data were modeled with empirical models based on adsorption kinetics. Results show that alum sludge is an efficient sorbent for H2S removal (capacity of 374.2 mg/g) and the mechanisms including dissociative adsorption and oxidation were proposed. Moreover, the overall mass transfer coefficients were calculated which could be used for the process scaling up. Finally, alum sludge cakes were reused in the novel aerated alum sludge constructed wetland (CW), which were designed for simultaneous H2S purification and wastewater treatment. Results show that H2S was completely removed in the six months’ trials, while the high removal efficiencies of COD, total nitrogen (TN), total phosphates (TP) were achieved. Thus, a novel eco-friendly CW for simultaneous H2S purification and wastewater treatment was developed. In the different approaches and process considered, in particular it was put in investigating and describing the mechanisms involved. Overall, this work demonstrated alum sludge could be a promising by- product for various novel beneficial reuse rather than landfilling and provided a “Circular Economy” approach for WTRs management.